Hard plastic recycling complex: from the manufacturer StankiPlast

Design advantages:

• using dovetail knives for film and bags
• specialized models for crushing thick-walled hard plastic
• easy replacement of knives and adjustment of fraction using a grid

Application and principle of operation:

• designed for grinding sprues, pipes and thick-walled ingots
• using a hydraulic plate (press) that presses the material against the rotor.
• recycling of complex waste: rubber tires, cardboard, wood

Strengths of the unit:

• simultaneous operation of two rotors for tearing the material
• productivity: up to 3000 kg/h
• versatility: all types of plastic, wood, tires
• automatic reverse to protect motors and blades

Functional capabilities:

• pre-washing and rinsing of polymers in the process
• effective dehydration (separation of excess moisture)
• uninterrupted transportation of raw materials between units

Design solutions:

• three types of design: horizontal, inclined, combined
• reliable belts resistant to mechanical damage
• equipped with magnetic separators (optional)

Separation method:

• cleaning and discharging materials with a density lower than water
• effectively separates heavy impurities (sand, dirt, metal) that sink to the bottom
• equipped with drums for intensive washing

Unit purpose:

• принцип дії: термохімічна обробка (90 °C) для повного видалення клею, жиру та залишків напоїв
• результат: підготовка флекси до високих стандартів чистоти
• продуктивність: стабільний цикл 350-1000 кг/год

Technological role:

• принцип дії: розділення матеріалів, щільність яких вища за воду (ПЕТ, ПВХ тощо)
• функція: чиста сировина тоне, а сторонні домішки (кришка, етикетка) спливають і видаляються
• якість: гарантує максимальну чистоту ПЕТ-пластівців

Intensive processing:

• removal of heavy contaminants: sand, soil, paper, and tape
• operating principle: intensive friction of raw materials against the sieve (1150 rpm)
• function: "beats off" dirt using intensive water flow and centrifugal force

Comprehensive cycle:

• three processes in one unit: crushing, washing, and drying
• application: optimal for film and thin-walled plastics
• operating principle: impact-mechanical treatment with water supply to the working area

Individual benefits:

• ефект миття: додатково видаляє папір, щепу та бруд
• throughput: up to 1000 kg/h
• компактність: значна економія виробничої площі
• висока ступінь безпеки та проста експлуатація

Unit features:

• output moisture at the outlet is only 3-7%
• ideal for film: LDPE, HDPE, stretch and woven bags
• preparation for granulation: raw materials are immediately ready for processing
• performance: stable operation up to 500 kg/h

Strengths of the UMSK:

• intensive washing and drying in one cycle
• moisture only up to 3%
• throughput: up to 1000 kg/h
• easy maintenance
• power: from 30 to 60 kW

Design features:

• high-quality blades
• не потребує водяного охолодження підшипникового вузла, утеплений корпус
• multilevel electric motor protection by the control system

Models and performance:

• PL-18.5/300 — up to 150 kg/h
• PL-37/450 — up to 300 kg/h
• PL-55/580 — up to 600 kg/h
• energy consumption is 3 times lower than an agglomerator

Key features of the line:

• 6 stages of deep processing:
• sorting, crushing, separation, washing, drying, packaging
• capacity 150-1000 kg/h
• automated control system

Line specialization:

• recycling of secondary raw materials
• processing of canisters, PP crates, pallets, pipes, profiles, sprues, and office equipment
• hydrodynamic cleaning
• turn-key startup with training

Equipment features:

• processing of LDPE/HDPE, stretch film and big bags
• full cycle: crushing, washing, drying, and granulation
• minimal water consumption thanks to the filtration system
• 1-year warranty and service support